<h1>Change espresso machine group seals</h1>
<br/>
<P align=center><SPAN class=subheading><FONT face="Comic Sans MS" color=#a52a00
size=5>Leaking coffee over your group handles?</FONT></SPAN></P>
<P><SPAN class=subheading>The life of a group head gasket is not a happy one.
All day it sits in a 90 degrees celcius group head, while the group handle also
at 90 degrees celcius is locked in against it (often with a good dose of ground
coffee), released and then re-locked in. This all means that your group gasket
has a pretty short life expectancy, which is shortened even more the greater the
number of drinks you make. When the gasket dies, you will notice coffee leaking
down the group handle when you brew coffee, and definately when you backflush
the machine (you do backflush, don't you?)</SPAN></P>
<P><SPAN class=subheading>
<TABLE cellSpacing=0 cellPadding=0 width="100%" background="" border=0>
<TBODY>
<TR>
<TD>
<P><SPAN class=subheading>Below are some quick tips for replacing the
group gasket on common machines:-</SPAN></P>
<P><SPAN class=subheading>Wega - or any other machine with a Faema
E61 group. <FONT size=+0>The E61 group is a massive chunk of brass
(See Right), when assembled and ready to place on a machine it weighs in
at 9 lbs. This weight mass contributes to its ability to maintain a
consistent temperature. The other function that helps with this temp
stability is the thermo syphon function; this is a function of water
circulation that reduces hot spots within the group head. A very simple
system that is worth its weight in crema. </FONT></SPAN></P></TD>
<TD><IMG src="http://www.pennineltd.co.uk/wega/group/group.jpg" alt="change group seals" /></TD></TR></TBODY></TABLE></SPAN></P>
<P><SPAN class=subheading></P>
<P></SPAN><SPAN class=subheading>
<TABLE cellSpacing=0 cellPadding=0 width="100%" border=1>
<TBODY>
<TR>
<TD>
<P><SPAN class=subheading>Turn off machine. (This operation is best
performed when the groups are hot) </P>
<OL type=1 start=0>
<LI>Crouch down and look up into the group (with the handles removed),
you can recognise an E61 group because there is no screw in the centre.
<LI>Once you have confirmed there is no screw in the centre, take a
small screwdriver and use the end to lever against the side wall of the
silver diffuser. Alternatively take a large wood screw and screw it into
the gasket (see right), then use pliers to pull it down and out.
<LI>Working around the circle where the group handle locks in, lever
down from the gasket working your way around.
<LI>With a bit of work, the silver diffuser will start to work out,
pulling the gasket out with it. Once the water breaker screw is exposed,
scrub it with a metal bristle brush and the flat plate around it to
clean it of coffee residue.
<LI>At this point you can replace the gasket only, but it is best to use
a new diffuser as well.
<LI>Slide the new gasket up the diffuser from the mesh end up. (See the
seperates right and then them combined)
<LI>Put the diffuser and gasket combo into a group handle mesh down, and
then push into the group - making sure the locking notches are in line
with their slots.
<LI>When you can twist the handle to the right as normal, the gasket is
fitted correctly. It will be tighter then before.
<LI>Do not push the gasket in with a screwdriver or it will be damaged
straight away. </LI></OL>
<P></SPAN> </P></TD>
<TD>
<P><IMG src="http://www.pennineltd.co.uk/wega/group/removegasket.jpg"></P>
<P><IMG src="http://www.pennineltd.co.uk/wega/group/wegadiffuser.jpg"></P></TD></TR></TBODY></TABLE></SPAN></P>
<P><SPAN class=subheading>
<TABLE cellSpacing=0 cellPadding=0 width="100%" border=1>
<TBODY>
<TR>
<TD>The other type of diffuser and gasket combo are pictured right, you
will know if your group is of this type by looking up and seeing if their
is a flathead screw in the centre. If so unscrew the screw and lever the
diffuser down and it will drop out. On some groups (particularly Gaggia
machines) you will have to remove the breaker plate - this has two Allen
Key screws which you will need to undo and remove the big chunk of metal
known as a breaker plate. Soak this in cleaning powder and hot
water to remove built up oils. If you can see allen key screws in the
group their is no way you can get the gasket out without taking the
breaker plate out. If their are no screws or you have taken out the
breaker then screw a long wood screw into the gasket until it is tight,
and then use mole grips to grab the screw and pull it down, which should
pull out the gasket. It might take a few goes, and the longer the
gasket has been in the group it will be brittle and hard like pot. Once
the gasket is out, use a metal bristle brush to scrub the metal plate
clean of coffee oils, and make sure the gap where the gasket goes is
clean. Push in the new gasket, then re-fit the breaker if present and then
screw in the new diffuser plate.</TD>
<TD><IMG src="http://www.pennineltd.co.uk/wega/group/gaggiadiffuser.jpg"></TD></TR></TBODY></TABLE></SPAN></P>
<P><SPAN class=subheading>The guides below are from
www.wholelattelove.com</SPAN></P>
<P><SPAN class=subheading>Rancilio</SPAN></P>
<BLOCKQUOTE>
1. Unplug the machine<BR>2. Remove the reservoir, drip tray
and drip pan and lay it on its back.<BR>3. Use a short wide blade screwdriver
to remove the shower screen. Under the shower screen is a “water jet breaker”
that will come out with the shower screen be careful not to lose it. If you
use a small bladed screwdriver it might strip the screw.<BR>4. Find a couple
of screws that you might have lying around. They do not have to be any special
size. Screw them into the old gasket. I have found that a sheet metal screw
with a 5/16”or 1/4” six sided head and a ratchet works perfectly. Make sure
that they are across from each other. Do not go completely through the gasket
just screw them in far enough to get a good grip. You can judge this by
looking at the new gasket you are going to install. The gasket depth is about
5/16”.<BR>5. Use pliers to pull on the screws and work the old gasket out.
Pull one side and then the other until it comes out.<BR>6. This is a good
opportunity to clean the shower screen and brew group. The cleaner they are
the better the coffee. It does make a difference.<BR>7. Clean and dry the slot
in the machine that the gasket fits into.<BR>8. Slide a new gasket into place.
Make sure the inside edge that is beveled is facing up.<BR>9. Install water
jet breaker and shower screen.<BR>10. Tip the unit back up and install the
drip pan, drip tray and water reservoir.<BR>11. Fill the reservoir and plug
the machine in and you are ready to go.</BLOCKQUOTE>
<P><BR><SPAN class=subheading>Gaggia</SPAN></P>
<BLOCKQUOTE>
<P>1. Unplug the machine<BR>2. Remove the reservoir, drip tray, drip pan and
reservoir cover and lay it on its back.<BR>3. Use a short Philips head
screwdriver to remove the shower screen. <BR>4. Under the shower screen you
will see the “Shower Holding Plate” that is help in place with two Allen
screws. Remove the two Allen screws with 5mm Allen wrench.<BR>5. Use a large
flat blade screwdriver to gently pry out the “Shower Holding Plate”. Be
careful not to damage the ridge that the shower screen fits up into.<BR>6.
Find a couple of screws that you might have lying around. They do not have to
be any special size. Screw them into the old gasket. I have found that a sheet
metal screw with a 5/16”or 1/4” six sided head and a ratchet works perfectly.
Make sure that they are across from each other. Do not go completely through
the gasket just screw them in far enough to get a good grip. You can judge
this by looking at the new gasket you are going to install. The gasket depth
is about 5/16”.<BR>7. Use pliers to pull on the screws and work the old gasket
out. Pull one side and then the other until it comes out.<BR>8. This is a good
opportunity to clean the shower screen and brew group. The cleaner they are
the better the coffee. It does make a difference.<BR>9. Clean and dry the slot
in the machine that the gasket fits into.<BR>10. Slide a new gasket into
place.<BR>11. Put the machine back together.<BR>12. Tip the unit back up and
install the drip pan, drip tray and water reservoir.<BR>13. Fill the reservoir
and plug the machine in and you are ready to go.</P>
<br/>
<P align=center><SPAN class=subheading><FONT face="Comic Sans MS" color=#a52a00
size=5>Leaking coffee over your group handles?</FONT></SPAN></P>
<P><SPAN class=subheading>The life of a group head gasket is not a happy one.
All day it sits in a 90 degrees celcius group head, while the group handle also
at 90 degrees celcius is locked in against it (often with a good dose of ground
coffee), released and then re-locked in. This all means that your group gasket
has a pretty short life expectancy, which is shortened even more the greater the
number of drinks you make. When the gasket dies, you will notice coffee leaking
down the group handle when you brew coffee, and definately when you backflush
the machine (you do backflush, don't you?)</SPAN></P>
<P><SPAN class=subheading>
<TABLE cellSpacing=0 cellPadding=0 width="100%" background="" border=0>
<TBODY>
<TR>
<TD>
<P><SPAN class=subheading>Below are some quick tips for replacing the
group gasket on common machines:-</SPAN></P>
<P><SPAN class=subheading>Wega - or any other machine with a Faema
E61 group. <FONT size=+0>The E61 group is a massive chunk of brass
(See Right), when assembled and ready to place on a machine it weighs in
at 9 lbs. This weight mass contributes to its ability to maintain a
consistent temperature. The other function that helps with this temp
stability is the thermo syphon function; this is a function of water
circulation that reduces hot spots within the group head. A very simple
system that is worth its weight in crema. </FONT></SPAN></P></TD>
<TD><IMG src="http://www.pennineltd.co.uk/wega/group/group.jpg" alt="change group seals" /></TD></TR></TBODY></TABLE></SPAN></P>
<P><SPAN class=subheading></P>
<P></SPAN><SPAN class=subheading>
<TABLE cellSpacing=0 cellPadding=0 width="100%" border=1>
<TBODY>
<TR>
<TD>
<P><SPAN class=subheading>Turn off machine. (This operation is best
performed when the groups are hot) </P>
<OL type=1 start=0>
<LI>Crouch down and look up into the group (with the handles removed),
you can recognise an E61 group because there is no screw in the centre.
<LI>Once you have confirmed there is no screw in the centre, take a
small screwdriver and use the end to lever against the side wall of the
silver diffuser. Alternatively take a large wood screw and screw it into
the gasket (see right), then use pliers to pull it down and out.
<LI>Working around the circle where the group handle locks in, lever
down from the gasket working your way around.
<LI>With a bit of work, the silver diffuser will start to work out,
pulling the gasket out with it. Once the water breaker screw is exposed,
scrub it with a metal bristle brush and the flat plate around it to
clean it of coffee residue.
<LI>At this point you can replace the gasket only, but it is best to use
a new diffuser as well.
<LI>Slide the new gasket up the diffuser from the mesh end up. (See the
seperates right and then them combined)
<LI>Put the diffuser and gasket combo into a group handle mesh down, and
then push into the group - making sure the locking notches are in line
with their slots.
<LI>When you can twist the handle to the right as normal, the gasket is
fitted correctly. It will be tighter then before.
<LI>Do not push the gasket in with a screwdriver or it will be damaged
straight away. </LI></OL>
<P></SPAN> </P></TD>
<TD>
<P><IMG src="http://www.pennineltd.co.uk/wega/group/removegasket.jpg"></P>
<P><IMG src="http://www.pennineltd.co.uk/wega/group/wegadiffuser.jpg"></P></TD></TR></TBODY></TABLE></SPAN></P>
<P><SPAN class=subheading>
<TABLE cellSpacing=0 cellPadding=0 width="100%" border=1>
<TBODY>
<TR>
<TD>The other type of diffuser and gasket combo are pictured right, you
will know if your group is of this type by looking up and seeing if their
is a flathead screw in the centre. If so unscrew the screw and lever the
diffuser down and it will drop out. On some groups (particularly Gaggia
machines) you will have to remove the breaker plate - this has two Allen
Key screws which you will need to undo and remove the big chunk of metal
known as a breaker plate. Soak this in cleaning powder and hot
water to remove built up oils. If you can see allen key screws in the
group their is no way you can get the gasket out without taking the
breaker plate out. If their are no screws or you have taken out the
breaker then screw a long wood screw into the gasket until it is tight,
and then use mole grips to grab the screw and pull it down, which should
pull out the gasket. It might take a few goes, and the longer the
gasket has been in the group it will be brittle and hard like pot. Once
the gasket is out, use a metal bristle brush to scrub the metal plate
clean of coffee oils, and make sure the gap where the gasket goes is
clean. Push in the new gasket, then re-fit the breaker if present and then
screw in the new diffuser plate.</TD>
<TD><IMG src="http://www.pennineltd.co.uk/wega/group/gaggiadiffuser.jpg"></TD></TR></TBODY></TABLE></SPAN></P>
<P><SPAN class=subheading>The guides below are from
www.wholelattelove.com</SPAN></P>
<P><SPAN class=subheading>Rancilio</SPAN></P>
<BLOCKQUOTE>
1. Unplug the machine<BR>2. Remove the reservoir, drip tray
and drip pan and lay it on its back.<BR>3. Use a short wide blade screwdriver
to remove the shower screen. Under the shower screen is a “water jet breaker”
that will come out with the shower screen be careful not to lose it. If you
use a small bladed screwdriver it might strip the screw.<BR>4. Find a couple
of screws that you might have lying around. They do not have to be any special
size. Screw them into the old gasket. I have found that a sheet metal screw
with a 5/16”or 1/4” six sided head and a ratchet works perfectly. Make sure
that they are across from each other. Do not go completely through the gasket
just screw them in far enough to get a good grip. You can judge this by
looking at the new gasket you are going to install. The gasket depth is about
5/16”.<BR>5. Use pliers to pull on the screws and work the old gasket out.
Pull one side and then the other until it comes out.<BR>6. This is a good
opportunity to clean the shower screen and brew group. The cleaner they are
the better the coffee. It does make a difference.<BR>7. Clean and dry the slot
in the machine that the gasket fits into.<BR>8. Slide a new gasket into place.
Make sure the inside edge that is beveled is facing up.<BR>9. Install water
jet breaker and shower screen.<BR>10. Tip the unit back up and install the
drip pan, drip tray and water reservoir.<BR>11. Fill the reservoir and plug
the machine in and you are ready to go.</BLOCKQUOTE>
<P><BR><SPAN class=subheading>Gaggia</SPAN></P>
<BLOCKQUOTE>
<P>1. Unplug the machine<BR>2. Remove the reservoir, drip tray, drip pan and
reservoir cover and lay it on its back.<BR>3. Use a short Philips head
screwdriver to remove the shower screen. <BR>4. Under the shower screen you
will see the “Shower Holding Plate” that is help in place with two Allen
screws. Remove the two Allen screws with 5mm Allen wrench.<BR>5. Use a large
flat blade screwdriver to gently pry out the “Shower Holding Plate”. Be
careful not to damage the ridge that the shower screen fits up into.<BR>6.
Find a couple of screws that you might have lying around. They do not have to
be any special size. Screw them into the old gasket. I have found that a sheet
metal screw with a 5/16”or 1/4” six sided head and a ratchet works perfectly.
Make sure that they are across from each other. Do not go completely through
the gasket just screw them in far enough to get a good grip. You can judge
this by looking at the new gasket you are going to install. The gasket depth
is about 5/16”.<BR>7. Use pliers to pull on the screws and work the old gasket
out. Pull one side and then the other until it comes out.<BR>8. This is a good
opportunity to clean the shower screen and brew group. The cleaner they are
the better the coffee. It does make a difference.<BR>9. Clean and dry the slot
in the machine that the gasket fits into.<BR>10. Slide a new gasket into
place.<BR>11. Put the machine back together.<BR>12. Tip the unit back up and
install the drip pan, drip tray and water reservoir.<BR>13. Fill the reservoir
and plug the machine in and you are ready to go.</P>